Many parenteral medications, including genetic treatments, biosimilars, biologics, and vaccines are distributed in pre-filled syringes. Due to the nature of these products, pre-filled syringe packaging presents a variety of unique challenges.
Product Protection

Pre-filled syringe packaging must provide excellent product protection. Pre-filled syringes are often made of fragile materials such as glass or rigid plastic. Therefore, they must be packaged tightly enough to keep from being jostled and damaged, but not so tightly that they may crack or break.
Patient Safety

Pre-filled syringe packaging must be designed with patient safety in mind. Factors like maintained product integrity and child-resistant features must be considered when packaging parenteral medical devices.
Versatility

Packaging requirements for injectable pharmaceuticals can be extremely varied. Consequently, providing packaging solutions for pre-filled syringes requires a great deal of versatility on the part of the packaging manufacturer.
At Tjoapack (formerly Pharma Packaging Solutions) we understand that parenteral medications require special handling and strict chain-of-custody integrity, and that pre-filled syringe packaging must be able to meet these requirements. We have the capabilities needed to provide these highly complex packaging and logistics solutions to our valued customers.
Understanding Prefilled Syringe Packaging

Prefilled syringe packaging, including prefilled syringe blister packaging, plays a critical role in maintaining the sterility and integrity of liquid medicines. It consists of two essential levels of packaging: primary and secondary.
Primary Packaging for Prefilled Syringes

Primary packaging involves the actual delivery device, such as plastic or glass syringes, which directly holds the medication. These primary packaging devices serve as the first line of defense in preserving the sterility of the medication.
Secondary Packaging for Prefilled Syringes

On the other hand, secondary packaging includes various products like cartons, clamshells, and thermoformed trays that protect the primary packaging devices and present the product to consumers. Secondary packaging not only safeguards the primary packaging but also serves as a platform to showcase the product to end-users.
Benefits of Quality Prefilled Syringe Packaging for Pharmaceutical Manufacturers
For pharmaceutical manufacturers, investing in quality prefilled syringe packaging offers several benefits:
- Improved Patient Safety: Quality packaging reduces the risk of accidental needle stick injuries, ensuring the safety of healthcare professionals and patients.
- Extended Lifespan and Shelf Life: By maintaining needle sterility over an extended period, quality packaging prolongs the service life and shelf life of syringes, preserving the integrity of the medication.
- Product Differentiation and Anti-Counterfeiting Measures: Quality packaging helps differentiate products in the competitive medical device industry while also providing protection against counterfeiting, ensuring authenticity and trustworthiness.
- Enhanced Product Aesthetics and Brand Visibility: High-quality packaging enhances the visual appeal of pharmaceutical products and improves brand visibility, aiding in effective marketing strategies.
- Compliance with Regulatory Standards: Investing in a quality prefilled syringe packaging solution ensures compliance with stringent pharmaceutical packaging regulations, maintaining adherence to quality and safety standards set by regulatory authorities.
With high-quality prefilled syringe packaging, pharmaceutical manufacturers can protect the integrity of their products, enhance overall patient safety and satisfaction, and meet regulatory requirements.
Contact Tjoapack Today
If you are in need of a high-quality pre-filled syringe packaging solution, contact Tjoapack today.
Our expert team will provide you with complete, integrated solutions to solve your most complex
packaging challenges while ensuring the integrity of your pharmaceutical product. Get in touch
with us at (865) 494-6000 or send an email to marcelo.cruz@tjoapack.com.